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Smoked Meatloaf with Poblano and Cheese Stuffing

Who doesn’t love cheese? Stuffed into a pepper, even better. What about stuffing that cheese-filled pepper into a flavor-packed meatloaf and smoking it? Epic!

My childhood was traumatized by flavorless, ketchup-covered, oven-baked loaves of meat and breadcrumbs. So after a few decades of banning meatloaf, I decided to face that food aversion head-on and create my own recipe built on my love of BBQ and ‘Texican’ flavors

With ingredients like green chilis, bourbon, and your favorite BBQ rub as flavor adders, it’s bound to be an instant hit.

Smoked Meatloaf with Cheese and Poblano Stuffing

Ingredients you’ll need

  • Ground beef – You can use all ground beef or do half beef and half pork.
  • Chorizo – I only used a small amount of chorizo because it has a very high-fat content and can release a lot of liquid.
  • Green chilis – I used a can of diced chilis.
  • Bourbon – any bourbon works great here, and if you don’t want to use it, you can sub in more Worcestershire.
  • BBQ rub – I used Sucklebuster’s 1836 Beef Rub. Any beef or all-purpose rub will work fine.
  • Poblano peppers – Poblanos can vary in spice level. I always take a little nibble off when I slice off the cap to see what I’m working with. This can work with larger Anaheim peppers or even Hatch Green Chilis when they’re in season.
  • Aromatics – onion and garlic.
  • Binders – egg and breadcrumbs.
  • Cheese – Oaxco is my top choice for melting cheese, especially when working with Mexican-inspired flavors. Pepper Jack also works well. Just don’t use pre-shredded, as the coating they use can prevent maximum meltage.
  • Red enchilada sauce – Of course, you can use a homemade enchilada sauce, but I just like to pick up a good quality jar to save some time. A mild hot sauce could also work.

ingredients for meatloaf on a marble benchtop

Equipment you’ll need

  • Smoker
  • Bowl
  • Loaf pan – standard size.
  • Plastic or saran wrap
  • Grill pan – or wire rack.

How to make Smoked Poblano Stuffed Meatloaf

1. Prep the meat

In a large bowl, gently combine just the beef and chorizo. That way, you can make sure the meat is fully incorporated with no large pieces that aren’t mixed well.


smoked

smoked

Once the meat is fully mixed, add in all other ingredients. Combine everything gently, you don’t want to overwork the mixture.


ingredients for meatloaf in a glass bowl

raw meatloaf mixture mixed together in a glass bowl

I find using my hands the best utensil for mixing the meatloaf.

2. Prep the stuffing

Either shred or slice your cheese into sticks.

Slice off the cap/stem of the poblano peppers and remove seeds. Depending on the level of spice you like, you can also scrape out the membranes to bring down the heat.

Put the wide ends of the poblanos together and set them into the loaf pan to measure. You want at least 1″ of space on each end, so if the poblanos are too long, trim off some of the ends as well.


poblano filled with cheese

Stuff the cheese into both poblanos and get them as full as you can.

3. Put it together

Line your loaf pan with plastic/saran wrap. Make sure there are several inches of overhang on all sides, that way, once you have your meatloaf in the pan, you can pull the plastic wrap over to cover for refrigeration.


loaf pan lined with plastic wrap

Take about 2/3 of your meatloaf mixture and place it in the loaf pan. Gently pat the mixture up all sides of the pan to the very top, and make sure the bottom is evenly distributed.


loaf pan lined with meatloaf mixture
You want the meatloaf mixture to be about an inch thick on the bottom and all sides. Work slowly and gently.

Place your poblanos into the center of the meatloaf mixture, with the cut ends together in the middle. Make sure they are pressed together and you have at least 1″ of space at either end.


poblanos in the middle of the meatloaf

Take the remaining meatloaf mixture and pat it down on top of the poblanos to create a fully sealed loaf.

Make sure there is at least half an inch of meat on top of the peppers and that they are no longer visible.


fully sealed meatloaf

Once your loaf is fully assembled, pull the wrap overhang over the meatloaf, and place it in the refrigerator for at least 1 hour, up to 4.

DO NOT skip the refrigeration step. It’s essential to hold the loaf together during the long smoke session.

If you’re short on time, just pop the loaf in the freezer for half an hour to 45 minutes so it firms up enough to hold.

4. Fire up the smoker

Fire up your smoker to 250°F and let that smoke roll.

This recipe is best smoked with a hardwood like mesquite, hickory, or oak.

5. Unboxing

Gently turn the meatloaf out onto your greased wire rack or perforated grill pan.


loaf pan upside down

Lift off the pan.


removing the loaf pan from the uncooked meatloaf

Remove the plastic wrap.

6. Smoking

Place the rack on the smoker, close the lid, and leave the loaf alone for about 45 minutes until it starts to brown.


raw meatloaf in the smoker with a temperture probe

Take that red enchilada sauce and baste the entire meatloaf, every 45 minutes after that.


meatloaf being basted
A couple of bastings with the sauce builds up a perfect, flavorful glaze.

Once it hits 165°F internal temp, remove from the smoker and let rest, covered, for at least 30 minutes.


smoked meatloaf stuffed with cheese and poblano
The rest is really important here, you want that melted cheese, but you also don’t want it oozing completely out of the meatloaf.

I like to rest for an hour in a ‘keep warm’ setting in my oven to make sure it’s set up nicely.

Slice it up, serve, and watch everyone devour!

Need to exorcise some more memories of bad childhood food?


smoked meatloaf stuffed with poblano and cheese
Print

Smoked Meatloaf with Poblano and Cheese Stuffing

A 'Texican' flavored meatloaf stuffed with a gooey cheese-filled poblano pepper and basted with spicy enchilada sauce.
Course Main Course
Cuisine American
Prep Time 30 minutes
Cook Time 3 hours
Total Time 3 hours 30 minutes
Servings 8
Calories 472kcal
Author Breanna Stark

Ingredients

  • 1.5 lbs ground beef
  • 8 oz chorizo
  • ½ cup panko bread crumbs
  • 1 small red onion diced
  • 1 can green chilis diced, not drained
  • 4 cloves garlic minced
  • 1 egg beaten
  • 2 tsp Bourbon optional
  • 3 tbsp BBQ rub
  • 2 tbsp Worcestershire sauce
  • 2 Poblano peppers ends trimmed off and de-seeded
  • 8 oz Oaxaca cheese cut into strips or grated
  • 12 oz red enchilada sauce

Instructions

  • Gently combine the beef and chorizo in a large bowl until incorporated evenly. Add all other meatloaf ingredients and gently mix until combined. Don’t overwork the meat mixture.
  • Slice off the cap/stem of the poblano peppers and remove seeds. Slice off the bottom ½” of the peppers as well. Stuff the peppers with the cheese.
  • Line your loaf pan with plastic/saran wrap. Make sure there is several inches of overhang on all sides.
  • Take about 2/3 of your meatloaf mixture and place it in the loaf pan. Gently pat the mixture up all sides of the pan to the very top, and make sure the bottom is evenly distributed.
  • Place your poblanos into the meatloaf mixture in the loaf pan. Place the wider ends of the poblanos facing one another and gently push together.
  • Place the remaining meatloaf mixture on top of the poblanos, gently push down, and shape to cover the peppers.
  • Pull the wrap overhang over the meatloaf, and place it in the refrigerator for at least 1 hour, up to 4.
  • Fire up your smoker to 250℉ degrees.
  • Remove the meatloaf from refrigerator and pull back the plastic wrap.
  • Gently turn the meatloaf out onto a greased wire rack or perforated grill pan, lift off the loaf pan, and remove the wrap.
  • Place the pan on the smoker and let it roll undisturbed for about 45 min to 1 hour.
  • Baste your meatloaf with the red enchilada sauce every 45 minutes until the internal temperature reaches 165℉ degrees. Roughly 2-3 hours.
  • Remove from the smoker and let rest, covered, for at least 30 minutes to prevent the cheese from running out when sliced.

Notes

If you want to amp up the heat, you can use a can of diced jalapeños or even a can of diced chipotle peppers in adobo sauce.
DO NOT skip the refrigeration step. It’s essential to hold the loaf together during the long smoke session. If you’re short on time, just pop the loaf in the freezer for half an hour to 45 minutes so it firms up enough to hold.
What type of wood to usethis recipe is best smoked with a hardwood like mesquite, hickory, or oak. 

Nutrition

Calories: 472kcal | Carbohydrates: 15g | Protein: 28g | Fat: 33g | Saturated Fat: 15g | Polyunsaturated Fat: 1g | Monounsaturated Fat: 8g | Trans Fat: 1g | Cholesterol: 109mg | Sodium: 897mg | Potassium: 367mg | Fiber: 3g | Sugar: 6g | Vitamin A: 574IU | Vitamin C: 31mg | Calcium: 69mg | Iron: 4mg